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Design and Engineering

To turn innovative ideas into successful products faster

  • Achieve bold designs while keeping risks manageable   

    Product Design

    We provide user-centric design and engineering expertise to help our customers succeed in specifying, conceiving, developing, testing and maintaining current products and future innovations. 

    Designing for excellence 

    We work closely with your team to thoroughly review product design preparation, covering key factors such as performance reliability, durability and scalability. 

    Help customers achieve full-process support from research and design to product commercialization 

    We provide user-centric design and engineering professional services to help customers plan, conceive, develop, test and maintain current and future innovative products. Our services cover a full range of design, engineering and system integration solutions, including verified reference designs, rapid prototyping and advanced engineering testing, which are customized according to specific industries, market needs and customer requirements, and integrate diverse technical capabilities. 
     

    • System Architecture

    • User Interface and Industrial Design

    • Cross-industry technology

    • Hardware Design

    • Software Design

     

    We assist our clients from product conception to scale-up, bringing their products to market quickly, cost-effectively and with low risk. 

  • Design Future Products Faster And More Efficiently

    We provide customer-focused design and engineering expertise to help customers plan, conceive, develop, test and maintain current and future innovations. Our services include a full range of design, engineering and system integration solutions, including validated reference designs, rapid prototyping and advanced engineering testing, all tailored to specific industries, market needs and customer requirements, incorporating diverse technical capabilities.

    • System Architecture

    • User Interface and Industrial Design

    • Cross-industry technology

    • Hardware Design

    • Software Design

    We assist customers throughout the process, from product conception to large-scale production, to help products successfully market in a fast, cost-effective and low-risk manner.

    Validated Reference Design

    Proven Reference Design is a set of proven, proven design templates that include complete technical documentation, test reports, and production guidance. It can help companies significantly shorten the product development cycle and reduce R & D risks and costs. The modular design of these solutions not only ensures reliability, but also has flexible customization space, which can quickly adapt to different project needs. By applying these proven design solutions, companies can bring innovative products to market more efficiently.

    Rapid Prototyping (Rapid Prototyping)

    It may seem like a long way to go from creative conception to product implementation, but high-quality prototyping can effectively shorten this distance.

    We combine digital simulation, 3D printing and additive manufacturing technologies to efficiently transform your ideas into functional prototypes. Through virtual simulation verification and localized prototype development, we ensure design optimization and project progress. After completing prototype verification, we can expand production scale in suitable regions according to your needs.

    Advanced Engineering Design and Comprehensive Performance Verification 

    Through comprehensive engineering testing and verification (including electrical, mechanical, thermal and chemical performance), ensure that your products enter the market safely and reliably. 

    Full-process testing and verification from components to complete machines ensure that products fully comply with regulatory standards and effectively avoid compliance risks and delayed losses. Full-process testing and verification from components to complete machines ensure that products fully comply with regulatory standards and effectively avoid compliance risks and delayed losses. 

    Reliability Testing and Failure Mode Analysis (FMEA)

    Through all-round environmental condition simulation and multi-scenario stress testing, systematic reliability verification is carried out from components to the whole machine to effectively identify potential risks and prevent failures. 

      

    Use advanced environmental simulation equipment to conduct comprehensive environmental adaptability tests (temperature, humidity, salt spray, ultraviolet radiation, light aging, drop shock and wear), and cooperate with high-precision analysis methods (CT scanning, X-ray imaging, shadow moiré strain analysis and scanning electron microscope SEM) for microstructural characterization. 

    Simulation and modeling

    Through advanced digital simulation and modeling technology, design verification and risk prediction can be achieved in the early stages of product development, effectively reducing the cost of physical testing. Based on simulation analysis results, high-risk components can be accurately identified, and design optimization can be advanced, thereby significantly improving development efficiency. 

  • Engineering Transition from Design Completion to Manufacturing Preparation

    Manufacturing Process Suitability Assessment

    Full-process design optimization based on DFX methodology 

    Assembly Efficiency and Automation Analysis

    Test and Inspection Scheme Design

    Reliability design principle implementation 

    Quality Control Point Layout

    Maintenance convenience optimization 

    Environmental Compliance Design

    Cost Structure Optimization

    For mature products that have completed verification, we provide: 

    Product Optimization and Upgrade Service

    •Performance improvement evaluation 

    •Process improvement suggestions 

    •Cost optimization plan  

    •Quality improvement measures 

    Manufacturing Capacity Transfer

    •Process file package development 

    •Production line planning and design  

    •Manufacturing parameter optimization 

    •Quality control system establishment 

    Continuous improvement support

    •Yield improvement plan  

    •Efficiency optimization suggestions  

    •Quality monitoring system  

    •Supply chain optimization 

     

    Product design needs to take into account both user experience (UX) and manufacturing feasibility (DFM). We optimize through the following dimensions: 

    User Experience Design

    •Ergonomics Principles

    •Intuitive operation interface

    •Use Scenario Adaptation

    •Safety protection design

     

    Manufacturing Process Optimization

    • Standard parts are used first  

    • Process parameter optimization  

    • Assembly path simplification  

    • Manufacturing cost control 

    Key points of design collaboration 

    • Structural modularity  

    • Maintenance convenience  

    • Universal platform design  

    • Quality controllability 

     

     

    We provide comprehensive design guidance, taking into account key factors such as manufacturability, cost, reliability and testing, to ensure that your products are cost-effective and can be mass-produced. In addition, we assist in product verification, test development, value analysis and value engineering to help your products go smoothly from design to market. 

     

    Product design is the core of a company's long-term success. By focusing on manufacturing-oriented design in the early stages of product development, we can help you reduce costs and solve problems such as welding, layout and assembly. Our optimization methods cover manufacturing design, testing, assembly, reliability and cost control. 

     

    Eliminate uncertainties in the design and manufacturing process through a systematic approach to ensure product reliability and consistency. 

    We adopt a comprehensive design excellence approach to ensure the smooth transition of products from design to manufacturing through three core strategies: 

    Design risk management 

    •Systematic design approach to reduce uncertainty 

    •Advanced risk identification and prevention

    •Full process quality monitoring 

    Mold quality assurance 

    •Early mold verification 

    •Mold design optimization  

    •Manufacturing feasibility assessment 

    Cost and design optimization 

    • DfC (Design for Cost) methodology 

    • Cost target decomposition and priority setting 

    • CAD file standardization and conversion verification 

     

    How do we do that?

    we realize the smart factory through digital transformation, the core system includes:We adopt a comprehensive approach to design excellence, ensuring a smooth transition from design to manufacturing through three core strategies:

    We realize smart factories through digital transformation. The core systems include: 

    Digital tool integration 

     

    -> Automated production line digital design platform 

    -> Digital use case management system 

    -> IQT (Internal Intelligent Quotation Tool) 

    Smart manufacturing capabilities 

      

    -> Production process automation 

    -> Real-time data monitoring 

    -> Intelligent decision support 

    Automation standard system 

    -> Strategic level standard formulation 

    -> Process standardization 

    -> Automation implementation specifications 

    Build a resilient supply chain to ensure scalable production capacity in an uncertain environment: 

    Risk Management

    -> Establish a comprehensive risk assessment system

    -> Develop multi-level emergency plan

    -> Build real-time warning mechanism

    Supplier Management

    -> Promote the diversification of supply sources 

    -> Deepen strategic cooperation 

    -> Enhance supplier capabilities 

    Capacity Optimization

    -> Scientifically plan capacity layout  

    -> Implement flexible production strategy 

    -> Use intelligent scheduling system 

    Inventory strategy 

    -> Optimize safety inventory level 

    -> Promote lean production methods 

    -> Apply intelligent inventory management 

    our smart factory through digital transformation, core systems include:We adopt a comprehensive approach to design excellence, ensuring a smooth transition from design to manufacturing through three core strategies:

    Design for Manufacturing (DfM): Helping your product achieve mass production 

    If you have completed the product design, we will help you ensure that the design can be smoothly transformed into large-scale manufacturing. Our DfM (Design for Manufacturing) guidance aims to identify potential opportunities and challenges in the manufacturing process to ensure that your product has the following advantages: 

     

    • Improved manufacturability: Optimize the design to improve product performance and customization capabilities. 

    • Simplify the structure: Reduce the number of parts to reduce complexity and non-recurring costs. 

    • Improve efficiency: Eliminate scrap and bottlenecks through key design adjustments to maximize manufacturing efficiency. 

     

     

    Core Values of Our DfM Approach: 

    • Shorten Time to Market: Avoid common design issues in mass production and accelerate time to market. 

    • Increase Return on Investment: Optimize design for greater production efficiency and cost-effectiveness. 

    • Reduce Production Risk: Solve potential issues before the manufacturing stage to ensure smooth production launch. 

     

    After-sales service fully optimizes the manufacturing process

    We will also ensure that your design adopts efficient and cost-effective processes in material management, quality control and supply chain deployment. Through systematic DfM and DFMA guidance, your product will obtain the best design positioning and excellent manufacturing performance before entering the manufacturing stage.

    Choose our DfM solution to help your product design seamlessly transform from concept to mass production, achieving fast time to market and excellent performance.

     

    Through the DFMA (Design for Manufacturing and Assembly) method, we will analyze your product to the part level to help you: 

    • Reduce the number of parts: streamline the design and reduce assembly complexity. 

    • Optimize assembly steps: reduce redundant operations in the assembly process, improve consistency and build quality. 

    • Improve quality control: ensure that each part and process meets the requirements for efficient production. 

    our smart factory through digital transformation, core systems include:We adopt a comprehensive approach to design excellence, ensuring a smooth transition from design to manufacturing through three core strategies:

    Core Value of DfT

    1. Identify potential problems in advance

    With FEA (Finite Element Analysis), gain in-depth understanding of product performance and potential weaknesses before expanding production

    Ensure that the design can meet the requirements of key manufacturing tests to avoid defects that affect the quality and reliability of future hardware.

    2. Protect hardware from defects

    By optimizing test design, effectively reduce the risk of defects and ensure the stability of hardware during manufacturing and use.

    How do you ensure high performance and reliability in complex manufacturing and usage environments? Our DfT (Design for Testing) approach provides you with comprehensive testing support and design optimization to help your products perform well in the harsh conditions of the real world.

     

    Why choose our DfT and DfR approach?

    • Prevent problems before they happen: Identify and address potential risks in the early stages of product development.

      Extend product life: Optimize design to meet long-term use needs and ensure reliability.

      Reduce costs and risks: Reduce repair and maintenance costs by reducing defects and failures.

       

    Choose our DfT and DfR solutions to ensure your products perform well in the real world and win market competitiveness.

     

    Design for Testing (DfT): Ensure your products stand up to real-world tests

    3. Evaluate long-term changes in performance

    Faced with the challenges brought by new technologies, new materials and advanced circuits, our DfR (Design for Reliability) approach can help you predict performance trends over time and optimize the design to extend the high-performance life cycle of the product.

     

     

    Our solutions:

    Test design optimization: Ensure product design is compatible with key test processes and improve test efficiency and accuracy.

    Performance prediction and verification: Use advanced simulation and analysis tools (such as FEA) to identify potential problems and optimize designs before manufacturing.

    Reliability design support: Through the DfR method, help products maintain high performance levels throughout their life cycle and reduce failure rates and maintenance costs.

    our smart factory through digital transformation, core systems include:We adopt a comprehensive approach to design excellence, ensuring a smooth transition from design to manufacturing through three core strategies:

    1.

    Digital simulation and verification

    Use digital simulation tools to accelerate the transformation process from product design to automated manufacturing.

    • Significantly shorten the product design concept verification time and ensure seamless connection between product design and automated manufacturing processes

    2.

    Digital design of automated production lines

    Provide full-process support from conceptualization to verification to ensure the efficiency and feasibility of automated assembly line design.

    Optimize production line layout through digital methods, reduce potential bottlenecks and improve production efficiency.

     

    3. Comprehensive support for capacity expansion and target achievement

    Whether it is expanding capacity in new regions or achieving quality or production goals through automation, we can provide you with customized solutions.

    Help your design team optimize product design and verify production lines to ensure the successful implementation of automated production.

     

    4.

    Automation solution manufacturing capability

    Customized equipment manufacturing: manufacture special equipment and tools according to automation design requirements to ensure a high degree of matching between equipment and production lines.

    Modular production line manufacturing: design and manufacture modular automation production lines for rapid deployment and expansion.

    High-precision assembly and debugging: ensure high-precision assembly and operation of automation equipment and production lines through precision manufacturing technology .

     

    5. Equipment manufacturing and integration

    Manufacture high-performance automation equipment, including robots, transmission systems, testing equipment, etc., according to automation design requirements.

    Provide seamless integration services between equipment and production lines to ensure efficient operation of the overall system

     

    • Flexible manufacturing capabilities

    Through modular design and manufacturing, it supports flexible adjustment and expansion of production lines to meet the needs of multi-variety and small-batch production. It provides flexible automation solutions to adapt to rapidly changing market demands.

    Quality Control and Testing

    Implement strict quality control during the manufacturing process to ensure high reliability and stability of equipment and production lines. Provide comprehensive testing services, including functional testing, performance testing and reliability testing, to ensure that the system meets the design requirements.

    Continuous optimization and upgrade

    After the production line is running, continuously monitor production data to find and optimize bottlenecks.

    Provide automation system upgrade services to ensure that the production line can adapt to future demand changes.

    We not only provide automated design solutions, but also have strong Automated Manufacturing Capabilities to help customers achieve seamless connection from design to manufacturing. Through the deep combination of digital simulation tools, automated production line design and manufacturing capabilities, we ensure that the automated solution can be successfully implemented and run efficiently.

    Automated design and manufacturing: full process support from concept to implementation

    Our Solution Advantages

    Choose our automation design and manufacturing solutions to help you quickly move towards intelligent manufacturing and achieve seamless transformation from concept to implementation.

     

    Full process support from design to manufacturing:

    Not only provide design solutions, but also have strong manufacturing capabilities to ensure that the solutions can be successfully implemented.

    Efficient deployment and debugging:

    Shorten the deployment cycle of automated production lines through rapid manufacturing and on-site support.

     

    Flexibility and customization capabilities:

    Customize equipment and production lines according to customer needs to support diverse production needs.

    Long-term technical guarantee:

    Provide continuous technical support and optimization services to ensure the long-term stable operation of the production line.